PEPETOOLS, INC.

DUAL HEAT CONTROL DELUXE VULCANIZER

NO. 164.50

SET UP INSTRUCTIONS

1. Unpack and remove the vulcanizer from its container.  Check for any damage that may have occurred during shipping.  If there is damage, report it immediately to the carrier.  If the box was not or slightly damaged, this is to be reported as concealed damage to the carrier.  You as the recipient must file a claim with the carrier.
2. Place and secure the vulcanizer to a sturdy work bench.
3. Clean the vulcanizer of any oil or dust which may have occurred during assembly.
4. Plug in the vulcanizer to the proper power supply.  If the unit was ordered to operate on 120V, the proper male plug has been provided.  If the unit requires 240V, you will have received it with no plug in and you must supply the correct male plug that applies to your outlet.
5. The on switch is integrated into the timer switch.  Move the timer knob to preheat and both vulcanizing platens will begin to heat.
6. Follow the proceeding calibrating instruction to ensure proper vulcanizing of rubber molds.

Calibrating the new Pepetool No. 164.50 DHC Vulcanizer

The new Pepetool DHC vulcanizer is calibrated at the factory.  This calibration is performed at the factory to insure that the vulcanizer is functioning properly.

Mold making rubber vulcanizes at temperatures between 290 °F and 350 ° F.  We have calibrated the temperature to cycle as close as possible to be between 305 °F to 315 °F.

The knob settings are at the center punch marks on the front control panel directly above the 7 and on the right side of the knob on the upper platen housing.

In the event that the vulcanizer must be re-calibrated, please follow these instructions:

1. Obtain a stem type thermometer that has a range to at least

 390 °F.  This type thermometer can be found in most department stores in kitchen wares.

2. Insert the stem of the thermometer in the hole on the front leading edge of the upper platen.

Please note that the heat on lamps located on the control panel indicate when the heating element is on.  The left lamp indicates the lower heating element and the right lamp, the upper.

3. Turn the timer switch on to preheat and turn the upper knob to the punched mark.  Monitor the temperature.  When the temperature reaches 315 °F the left heat lamp should go off.  This is controlled with the upper thermostat.  Turn the thermostat clockwise to increase the temperature and CCW to decrease.  The left heat lamp should come on when the temperature reaches aprox. 295 °F and go off when it reaches aprox. 315 °F.   A plus 10 °F on the low or high side is acceptable.
4. Perform the same procedure on the lower platen.

5.     After calibration of both heating elements, place the thermometer between the platens and close the platens carefully on to the stem of the thermometer.  Allow a few minutes and read the temperature.  It should cycle close to 310 °F.  Please note that a plus 10° F is acceptable.

Please note:  In the event that the white scribe line on the knob does not match with the punch mark, loosen the knob screw and reposition the knob to line up with the mark.

Helpful information

The correct vulcanizing time for the rubber mold is determined by the thickness of the mold. Allow seven and one half minuets for each 1/8” thickness.

Set the timer for the time required.

Place the packed between two aluminum plates.

Close the vulcanizer platens firmly on the rubber mold. For the next 4 minuets, re=tighten the platens at 1 minute intervals.

Caution:

Do not apply excessive pressure to the platens as this will result in damage to the vulcanizer. 

The secret to a good rubber mold is in the packing.  Be sure to fill in all the cavities. Do not depend on the flow of the rubber to fill every space by the pressure applied.

Digital Wax Injector

Models No 154.00 & 154.10

The newest technology available in a wax injector has just arrived. …

·        Ultra sensitive Thermocouple imbedded directly into the die cast aluminum pot and is designed to sense the temperature of the wax in its liquid form.

·        Printed circuit board with digital temperature readout and a temperature setting knob.

·        Dual voltage (120/240) metal band heating element - is specifically designed to insure consistent heat flow throughout the pot and to the injection nozzle.

You are have made the right decision to obtain this new and innovative wax injector technology. 

As you may already know, the old style wax injector’s temperature is controlled with a thermostat that is commonly used for cook tops and clothes irons. That type of temperature control with an external thermometer is inadequate for use with modern injection waxes.

Two models available:

Model No. 154.00 - with external air pressure style.  Model No. 154.10 - hand pump air pressure style.

The Hand Pump model is easily convertible for use with an external air source. Convergent Kit order No 154.600  

Set up and use of these units are very simply. Both injectors come with a plug in style power cord. This cord plugs in to both the unit and the outlet. Once the unit has been connected to the power source, choose either Fahrenheit or Celsius readout on the digital screen. This is accomplished by simply inserting a small screw driver in the hole that is in the bottom cover. The switching button is directly beneath the hole. Simply push the button lightly and the reading will change.

Next, set the temperature of on the digital screen to read 5°-10° above the wax manufactures recommended injection temperature. To accomplish this, gently pull the temperature setting knob out. The digital readout will start to blink rapidly. Turn the knob clockwise to increase and counter clockwise to decrease. Once the proper temperature is achieved, the Fahrenheit - Celsius indicator light will go off and come back on when the unit senses more heat is required.

These wax injectors have been provided with a high heat plastic nozzle splash guard. This will assure better and even heat to the nozzle.

Allow approximately 45 minuets to one hour for the wax to reach injection temperature.

Thank you, for choosing Pepetools products.

Digital Wax Injector

Models No 154.00 & 154.10

The newest technology available in a wax injector has just arrived. …

·        Ultra sensitive Thermocouple imbedded directly into the die cast aluminum pot and is designed to sense the temperature of the wax in its liquid form.

·        Printed circuit board with digital temperature readout and a temperature setting knob.

·        Dual voltage (120/240) metal band heating element - is specifically designed to insure consistent heat flow throughout the pot and to the injection nozzle.

You are have made the right decision to obtain this new and innovative

wax injector technology. 

As you may already know, the old style wax injector’s temperature is controlled with a thermostat that is commonly used for cook tops and clothes irons. That type of temperature control with an external thermometer is inadequate for use with modern injection waxes.

Two models available:

Model No. 154.00 - with external air pressure style. Model No. 154.10 - hand pump air pressure style.

The Hand Pump model is easily convertible for use with an external air source. Convergent Kit order No 154.600  

Set up and use of these units are very simply. Both injectors come with a plug in style power cord. This cord plugs in to both the unit and the outlet. Once the unit has been connected to the power source, choose either Fahrenheit or Celsius readout on the digital screen. This is accomplished by simply inserting a small screw driver in the hole that is in the bottom cover. The switching button is directly beneath the hole. Simply push the button lightly and the reading will change.

Next, set the temperature of on the digital screen to read 5°-10° above the wax manufactures recommended injection temperature. To accomplish this, gently pull the temperature setting knob out. The digital readout will start to blink rapidly. Turn the knob clockwise to increase and counter clockwise to decrease. Once the proper temperature is achieved, the Fahrenheit - Celsius indicator light will go off and come back on when the unit senses more heat is required.

These wax injectors have been provided with a high heat plastic nozzle splash guard. This will assure better and even heat to the nozzle.

Allow approximately 45 minuets to one hour for the wax to reach injection temperature.

Thank you, for choosing Pepetools products.

STEAM WAX ELIMINATOR

MODELS: # 192.50, 192.60, 192.80

INSTRUCTIONS

SET UP, USE, AND MAINTENANCE

1.   Place the unit near grounded electrical outlet.

2.   Check drain valve on the front side of the unit to be sure drain valve is closed.

3.   Fill tank with water to approximately 1” below grates.  Make sure water level is 1”                               

      above the heating element. NOTE: Model no. 192.80 is equipped with an auto fill system.

      Please connect a water source to the unit. Fitting is provided on the back of the unit. You

      may need to adjust the float. To adjust float, simply bent the arm of the float in the direction

      needed.

4.   Replace water after each use.

5.   The 1 hour timer is also the on/off switch.  You can turn the timer off at any time,

      without harm to the elements or timer.

6.   Use a strong solution of vinegar and water for cleaning calcium deposits from tank and                                 

      heating element.

  WARNINGS:

·        Be certain the breaker switch is off and/or the line cord is unplugged before servicing the electrical system.

·        Wear safety glasses at the time and use tongs and gloves due to the high temperature the unit produces.

·        If water level gets below heating elements, they will burn out

·       *( Heating Elements are not covered by warranty.)

·       * Plastic waxes such as “Carvex” cannot be removed successfully with steam.

                                                                                 Pepetools, Inc.

STEAM WAX ELIMINATOR

(DEWAXER)

INSTRUCTIONS FOR SET UP AND PROPER USE

After unpacking the Dewaxer, be certain to look inside of the unit and remove all packing material.  Be sure that the inside of the unit is clean.

Place the Dewaxer on the workbench.  Be sure the drain valve, located on the front of the cabinet is closed.  Fill the lower chamber with water.  Be sure the water is at least one (1) inch above the heating elements and approximately on (1) inch below the grates.

Plug the unit into a properly grounded outlet and correct voltage.  The on/off switch is also a one-hour timer.  The switch may be turned off at any point

during its cycle, without any damage to the timer or the heating element.

Place the flask in the cabinet with the hole down position.  Close the Dewaxer door and turn the timer on the full hour cycle.  The length of time required for eliminating the wax from the flask may vary on the size of the flask and the amount of wax in the flask.  As a general rule, a small flask may require a minimum of one hour while a large flask may take two hours. Or two cycles.  Note that there will always remain a minimal amount of wax

That is attached to the surface of the cavity.  This will only come out during the burnout procedure.

After wax elimination, set the flask aside for approximately one and a half to two hours before burnout.  This is a very important step as the investment has absorbed much moisture and must dissipate or evaporate before burnout. Two much moisture will cause the investment to crack from the steam pressure created in the flask during burnout.

After each use and when the unit is cool, lift the grate and skim the thin layer of wax on the surface of the water.  After several uses the water will become dirty and must be changed.  Drain the water and clean the reservoir.  The tank may be cleaned with a strong vinegar and water solution.  If there are calcium deposits on the heating elements, allow the strong solution to sit in the tank over night.  Next day, drain, rinse and refill with clean water.